Pneumatic Spud Shooter
by Bob Simon
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PNEUMATIC SPUD SHOOTER
PURPOSE
Ever seen those silly little hairspray powered spud guns that are all
the rage? How'd you like to show up those guys with a cannon
capable of launching spuds nearly 5 times farther? Read on...
Testing of hairspray spud guns revealed they can develop no more
than 10-20 PSI chamber pressure. Most are built from schedule 40
PVC pipe. 3" PVC pipe has a burst pressure of 260 PSI. People
have suggested using other fuels to boost pressures higher, however
this is much too dangerous. More volatile fuels can be very
unpredictable and create pressures that would shatter the PVC
pipe. Compressed air can be regulated to exact pressures making it
an excellent propellant. The trick is releasing a large volume of air
at once to launch the projectile. Here's how it's done...
DRAWINGS
You may need a drawing to fully understand the concepts of
operation and assembly. For those of you that have a CAD program
that can read DXF files, download the zipped version.
PARTS
All pipe and fittings are schedule 40 PVC
1 1/2" pipe 72" long 3" pipe 36" long 1 1/2" to 3" bell reducer
3" female adapter 3" cleanout plug diaphragm (see below) a
couple old trouser legs source of compressed air blow gun with
tapered nozzle (What's a blow gun? It's a valve/nozzle combination
that attaches to a compressed air hose. They're commonly used in
machine shops and garages to blow dust away. You can usually
find one at most autoparts stores.)
ASSEMBLY
Cut the pipes to length. The barrel pipe must have a perfectly
square and smooth surface on the breach end. You may have to flat
file and sand it to make sure a good seal with the diaphragm is
achieved.
Cut a 3 3/16 diameter disk of 3/32 thick polypropylene or
polyethylene. A cheap dishpan from Kmart may be a good source of
diaphragm material.
The front bell reducer has a small ridge that would prevent barrel
from being pushed through it during assembly. Use a half round file
to remove the ridge. Make sure you can push the barrel though the
reducer. Remove the barrel and set it aside.
Drill a hole through the center of the cleanout plug. Size this hole
to achieve a tight fit with the tapered nozzle of the blow gun.
Assemble the outer chamber first. Glue the bell reducer and the
female adapter to each end of the 3" pipe. allow the glue to dry
before proceeding to install the barrel.
Place the diaphragm in the female adapter and screw the cleanout
plug in firmly. Push the barrel through the reducer until it sets
firmly against the diaphragm. Pull it back out 3 inches to allow
glue to be applied. Apply glue to the barrel in front of the reducer
and push it quickly back into position against the diaphragm. Hold
the barrel in place until the glue dries.
After the gun is assembled, remove the cleanout plug and check to
see if the barrel is properly centered in the female adapter at the
breach. If it is not, cut 3 or 4 pieces of 5/8" heater hose about 1"
long and force them between the barrel and the outer chamber.
Slip the old trouser legs over the chamber area of the cannon and
tape them in place. This simple precaution will contain any pieces
of exploding pipe from becoming shrapnel if something should go
wrong.
FIRING
To fire the cannon, unscrew the cleanout plug and remove the
diaphragm. Push a pre-cut spud into the breach of the barrel,
making sure it is an inch or two below flush. Replace the
diaphragm and screw the cleanout plug in firmly. Point the cannon
down range. Place the blowgun in the charging hole drilled
centered in the cleanout plug. Start squirting air into the cannon
with the blowgun. When the sound of hissing air quiets down or
stops, the cannon is charged and ready to fire. Keep the blowgun
valve pressed down. Aim carefully and pull the blowgun from the
charging hole.
TIPS
A tapered nozzle on the blowgun is a must. Size the hole in the
cleanout plug to fit the nozzle snugly. Sharpen a short piece of 1
1/2 pipe on the outside to precut your potato. Portability can be
had with a 5 or 10 Lb. bottle of CO2 and a regulator. feel free to
experiment with different barrel and chamber lengths. This plan
was only a starting point. Get a couple of friends to help spot your
shots. The spud leaves the barrel *REAL* fast and can be hard to
see. I've got one shot to go 755 yards!
THEORY
Because the diaphragm is somewhat flexible it will bend it's outer
edges forward from the pressure and allow the air to fill the outer
chamber. At the same time this forward pressure is sealing off the
end of the barrel preventing air from escaping up the barrel. Pulling
the blowgun out of the charging hole allows the air behind the
diaphragm to escape to the atmosphere. At this point all the
pressure stored in the outer chamber bends the diaphragm in the
opposite direction sealing off on the outer edge of the cleanout
plug. The diaphragm continues to bend under the pressure and
unseals the barrel end allowing the stored air to escape up the
barrel behind the spud. This in turn, propels the potato distances
before unknown to mortal spud marksmen.
In the pneumatics industry, this device is called a quick exhaust
valve. It's commonly used on truck air brakes. In an emergency, the
quick exhaust valve dumps air from the spring brake chambers to
apply the brakes fast.
SAFETY
DO NOT FIRE THE CANNON AT ANYONE OR ANYTHING.
At nearly 500 feet per second muzzle velocity, a potato would be
lethal if it were to hit someone.
The pipe should be clearly marked SCH-40 260 PSI. ACCEPT NO
SUBSTITUTIONS or you will be reinventing the pneumatic hand
grenade.
When assembling the gun BE SURE TO USE THE PROPER
TYPE OF PIPE CEMENT! Do not use cement made for ABS pipe.
If you have any doubts about your gluing technique, GET
PLUMBER TO HELP YOU!
USE ONLY 100 PSI MAX! This gives the plastic pipe a safety
factor of more than 2.
KEEP THE CANNON AT ROOM TEMPERATURE! Exposure to
cold temperatures can cause the pipe to become dangerously brittle.
As pipe ages it may be a good idea to build a new cannon and
discard your old one. All plastics have a limited life span and it
would be very difficult to estimate the safe life of the cannon.
ALWAYS KEEP THE TROUSER LEGS IN PLACE ON THE
CHAMBER WHEN FIRING!
BE CAREFUL and have fun!
Copyright c 1994 Bob Simon
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